3/19/08

Metal-ceramic power grid types

If you want to control a LOT of power, a fragile glass tube is more difficult to use. So, really big tubes today are made entirely of ceramic insulators and metal electrodes. Otherwise, they are much the same inside as small glass tubes--a hot cathode, a grid or grids, and a plate, with a vacuum in-between.
In these big tubes, the plate is also part of the tube's outer envelope. Since the plate carries the full tube current and has to dissipate a lot of heat, it is made with either a heat radiator through which lots of cooling air is blown, or it has a jacket through which water or some other liquid is pumped to cool it. The air-cooled tubes are often used in radio transmitters, while the liquid-cooled tubes are used to make radio energy for heating things in heavy industrial equipment. Such tubes are used as "RF induction heaters", to make all kinds of products--even other tubes.
Ceramic tubes are made with different equipment than glass tubes, although the processes are similar. The exhaust tubing is soft metal rather than glass, and it is usually swaged shut with a hydraulic press. All the equipment for exhausting and conditioning the tube is much larger, since there is more volume to exhaust, and the large metal parts require more aggressive induction heating. The ceramic parts are usually ring-shaped and have metal seals brazed to their edges; these are attached to their mating metal parts by welding or brazing.

By Eric Barbour
Information from www.vacuumtubes.net